Because your deadlines are tight and time to market is critical, we listened to your requirements and configured our workshop accordingly, organizing a production cell dedicated to "unitary" work.
A complete set of Machines dedicated to pilot moulds and to the rework on stacks for tests make it possible to manufacture and modify in record times, so that you make the right launch decisions on your production moulds.
We fine-tune with you the performance of your plastic part and carry out dimensional rework in no time.
dedicated machines for better responsiveness
accuracy of machining tolerances for replicate on production mould
Before shipment, your moulds are validated and tested in our laboratory in one of our 12 injection machines. Sampling is done according to your acceptance protocol.
We run your pilot moulds and co-developments on dedicated machines (equipped with robots) in extreme short time and provide you with good plastic parts and moulds in the best time-frames.
12 injection machines from 900 kN to 7,500 kN including 5 electric for customer mould acceptance
1 bi-material unit
4 robots for parts take-out and unloading + IML
11 process technicians
3 "Quality Control" technicians
Plastisud can integrate your complete systems in a dedicated space inside our test lab. We receive your machine and your robot, we install our mould, and start up the system for an optimized debugging in our workshop.
When qualifying the mold in your presence, our Quality Control Department carries out dimensional reports on our latest generation measuring equipment. Control sheets and samples are given to you for your own tests.
Supply of Mould setting parameters during moulding trials
Tests and controls in accordance with your specifications
Dimensional report of moulded parts + sample collection
Sample control by optical / probe / laser and CT-scan equipment (X-rays)
Testing of containers / lids with traction - compression tool
Sealing tests, precision torque meter for opening...
Mould maintenance manual (with recommendations and explanation of cleaning / maintenance procedures)
Training of your technicians during FAT (mould commissioning and acceptance)
Start-up of the mould in your facility anywhere in the world with our technician and SAT on request
Throughout the life cycle of your mould, Plastisud accompanies you in the maintenance and service: diagnosis, technical support, repair, conversion, spare parts ...
After several million cycles, we carry out the complete overhaul and refurbishment.
Standard Hot Runner components in stock (nozzle body, nozzle tip, valve gate system, hydraulic pistons, racks and pinions ...)
24-hour shipment in case of emergency
interchangeability of all stacks
a dedicated team of Customer Support Technicians (debugging assistance on your site)
2 production sites to meet your needs
100% availability = Continuous Service and Production (all year long)